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F350 and FFS30 flame monitoring system

SIL3 flame monitoring system consisting of the F350 evaluation unit and an FFS30 UV, IR or dual UV/IR flame sensor

Flame monitoring

LAMTEC · F350 · FFS30

  • SIL3 · Continuous
  • UV · IR · UVIR-1
  • FFS30 UV-4/UVIR-1: Ex 1/21 · Ex 2/22
  • -40 … +85 °C (FFS30)

The F350 evaluation unit and the FFS30 flame sensor together form a flame monitoring system for firing systems with one or several burners. It is used in complex firing systems and retrofits, on single- and multi-fuel burners, for combustion chamber monitoring, in power and heating plants, process furnaces and waste incineration plants. The two units communicate over the fail-safe iFSB bus, and the system is SIL3 to DIN EN 61508 parts 1–7. Its fail-safe contact lets it work with any burner control system; the relay output is rated for up to 250 V AC or up to 120 V DC.

FFS30 analyses the flame digitally in the UV and IR ranges and comes as a single sensor or a dual UV/IR sensor. UV-4 (215–360 nm) suits oil, gas, dust and special gases like refinery or blast furnace gas and hydrogen; IR-2 (850–1200 nm) is intended for combustion chamber monitoring; IR-4 (1000–2200 nm) suits oil, gas, coal and dust firing with heavy flue gas recirculation, and yellowish waste gases without UV or with the UV screened. The UVIR-1 dual sensor detects at 215–360 nm in the UV and 850–1700 nm in the IR. Three preselectable operating modes and a self-learning flame ON/OFF function are included.

With a UV-4 or UVIR-1 sensor, FFS30 is available as FFS30 Ex for Ex zones 1 and 21 (Ex d IIC T6 Gb, Ex tb IIIC T80 °C Db) and as FFS30 Ex-II for Ex zones 2 and 22; the IR-2 sensor is not intended for Ex zones. FFS30 operates at -40…+85 °C and F350, housed in plastic with IP20, at -40…+70 °C; higher temperatures are possible with a cooling air housing. F350 is set up on site with the FB30 external user interface or with the remote software, and it can be combined with F300K without difficulty.

F350 and FFS30 flame monitoring system
F350 and FFS30 flame monitoring system 1F350 and FFS30 flame monitoring system 2F350 and FFS30 flame monitoring system 3F350 and FFS30 flame monitoring system 4F350 and FFS30 flame monitoring system 5F350 and FFS30 flame monitoring system 6F350 and FFS30 flame monitoring system 7
Benefits

F350 and FFS30 flame monitoring system

  • Fail-safe iFSB bus between the F350 and FFS30
  • Single sensor or dual UV/IR sensor; three preselectable operating modes
  • Self-learning flame ON/OFF function
  • Configuration with the FB30 external user interface or the remote software
  • Versions for Ex zones 1 and 21 (FFS30 Ex) and Ex zones 2 and 22 (FFS30 Ex-II) with UV-4 and UVIR-1 sensors
  • Fail-safe contact for use with any burner control system
  • SIL3 to DIN EN 61508 parts 1–7
  • Data from up to 32 F350/FFS30 sensors passed on through the FSB gateway via PROFIBUS, Modbus TCP, Modbus RTU, Ethernet or CANopen
Modules

F350 and FFS30 flame monitoring system

FFS30 flame sensor

The system's flame sensor, available with UV-4, IR-2, IR-4 or the UVIR-1 dual sensor and linked to F350 over the fail-safe iFSB bus. Its nickel-plated aluminium housing has the same dimensions as FFS07, with plug connectors or screwed cable glands directly on the sensor housing. Supply 12 V DC, IP67 (FFS30 Ex: IP66/67), operating temperature -40…+85 °C. FFS30 has no display of its own; its readings appear on the FB30 connected to F350.

F350 · FFS30

Key specifications

SpecificationF350FFS30
Flame detection—UV-4 215 … 360 nm · IR-2 850 … 1200 nm · IR-4 1000 … 2200 nm · UVIR-1 215 … 360 / 850 … 1700 nm
Operating modeContinuousContinuous
Supply voltage24 V DC ± 20 % (SELV/PELV)12 V DC
InterfacesFSB · PROFIBUS, Modbus TCP, Modbus RTU, Ethernet (Frame), CANopen (FSB-Gateway, optional)iFSB (F350)
Explosion protection (Ex)—UV-4, UVIR-1: Ex zones 1 and 21 (FFS30 Ex) · Ex zones 2 and 22 (FFS30 Ex-II)
Degree of protectionIP20IP67 · IP66/67 (FFS30 Ex)
Ambient temperature-40 … +70 °C-40 … +85 °C
Cable length≤ 80 m≤ 80 m
Safety integrity levelSIL3SIL3 (F350)

Full technical data: data sheet(opens in a new tab)

Approvals and standards

  • CE declaration of conformity (2014/35/EU, 2014/30/EU, 2014/68/EU, (EU) 2016/426, 2011/65/EU, 2015/863/EU)
  • EU type examination certificate — 2014/68/EU, Module B (pressure equipment)
  • EU type examination certificate — (EU) 2016/426 (gas appliances)
  • SIL3 — DIN EN 61508
  • DIN EN 298
  • DIN EN 13611
  • DIN EN 50156-1
  • DIN EN 50156-2
  • DIN EN 60730-2-5
  • DIN EN 60730-1
  • UL 60730-2-5 (US)
  • Ex zone 1 — IEC 60079-0, -1, -7, -11, -28, -31 (FFS30 Ex)
  • Ex zone 2 — IEC 60079-0, -7, -31 (FFS30 Ex-II)

Accessories

  • Flamescanner Remote Software: links to a PC through an FSB/USB module and adapter cables, sets every parameter, and records and analyses data
  • FB30 external user interface for setting up F350: connects to the F350 terminals with an adapter cable, is powered from the same 24 V DC source as F350, IP67
  • Connecting cable for the F350 and FFS30 system
  • Threaded FV30 and FV40 brackets for FFS30, including types with purge air connection and globe joint
  • Cooling air housings for FFS30 and FFS30 Ex: FS30, FS36 (with detachable, adjustable bracket) and FS41 (with globe joint)
  • Power supplies for the 24 V DC ± 20 % (SELV/PELV) supply of F350
  • FG24 Ex junction box: polyester housing, IP65
  • FFP30 flame scanner testing device: simulates a varying flame frequency and screws onto FFS30; the UV or IR beam is switched on with a rocker switch

Documents

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