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GFI pilot burner

Gas-fired pilot burner with flame monitoring for reliable main burner ignition in industrial furnaces and firing systems

Ignition systems

LAMTEC · GFI35 · GFI48 · GFI70 …

  • 27 … 700 kW
  • SIL3 · IP65
  • ATEX · IECEx (GFI48, GFI70, GFI89)
  • Intermittent · Continuous

GFI series pilot burners light the main burner safely in industrial furnaces, thermal process plants and boilers fired with gas, oil or solid fuels. They serve to preheat the plant, to light the main burner and to support its flame. The GFI itself runs on natural gas or LPG, with coke oven gas and special gases as options, and it can light main burners burning any kind of gas, light fuel oil or heavy fuel oil.

In the standard version, the ignition transformer, the ionisation electrode and a SIL3-certified, EU type-examined ionisation flame monitor are built into the burner. It works on the forced-air, nozzle-mixing principle: no external gas-air mixer is needed, the supply lines carry no ignitable mixture and the flame does not flash back. The flame forms locally and is monitored at one spot. Flame monitoring is approved for continuous operation, and the response time when the flame goes out is selectable as up to 1 s or up to 3 s. The ignition voltage is up to 8 kV with a 230 V supply and up to 7 kV with a 120 V supply; in Ex zone 2, up to 5 kV applies to both.

The series comprises four sizes, GFI35, GFI48, GFI70 and GFI89, with tube diameters of 35, 48.3, 70 and 88.9 mm. Electrical data are the same for all sizes, which differ only in gas and air flow. GFI35 is intended for the safe area; GFI48, GFI70 and GFI89 are available for the safe area and Ex zone 2 and, with an external power unit, also for Ex zone 1. Versions with or without a film display exist, and the tube length is set between 300 and 6000 mm when ordering.

GFI pilot burner
GFI pilot burner 1GFI pilot burner 2GFI pilot burner 3GFI pilot burner 4GFI pilot burner 5GFI pilot burner 6
Benefits

GFI pilot burner

  • Nozzle-mixing principle: no external gas-air mixer and no ignitable mixture in the supply lines
  • No flashback; local flame formation and spot flame monitoring
  • Integrated ignition transformer and SIL3 ionisation flame monitoring in the standard version
  • Intermittent or continuous operation
  • Four standard sizes covering thermal outputs from 27 kW to 700 kW
  • IP65 protection; Ex zone 1 and Ex zone 2 versions for GFI48, GFI70 and GFI89
Modules

GFI pilot burner

External power unit

Two types are available. Safe-area type: steel housing painted RAL 7035, IP66, -20…+60 °C. Ex zone 1 type: copper-free aluminium and 1.4404/316 stainless steel, marked II 2G Ex db IIB+H2 T6/T5 Gb and II 2D Ex tb IIIC T80…T95 °C Db, certificates ITS 15 ATEX 18302X and IECEx ITS 15.0041X, IP66, 7 J impact resistance, -20…+60 °C. With this unit the pilot burner is rated for -20…+80 °C with the standard threaded connection and -40…+80 °C with an Ex I conduit threaded connection.

GFI35 · GFI48 · GFI70 · GFI89

Key specifications

Type comparison
SpecificationGFI35GFI48GFI70GFI89
Thermal output27 … 57 kW70 … 140 kW (natural gas) · 70 … 130 kW (propane)150 … 300 kW400 … 700 kW
Flame length≤ 600 mm≤ 800 mm≤ 1200 mm≤ 2000 mm
Gas flow (at 200 mbar inlet pressure)5.8 Nm³/h (natural gas, propane)15 Nm³/h (natural gas) · 6 Nm³/h (propane)30 Nm³/h (natural gas) · 12 Nm³/h (propane)70 Nm³/h (natural gas) · 28 Nm³/h (propane)
Flange connectionDN 50 / PN 6DN 50 / PN 6DN 65 / PN 6DN 80 / PN 6
General data
SpecificationGFI
FuelsNatural gas, LPG · coke oven gas and special gases (optional)
Supply voltage220–230 / 120–127 V AC +10/-15 %, 50/60 Hz
Flame detectionIonisation (F130I)
Safety integrity levelSIL3
Degree of protectionIP65 · NEMA 4 / 4X
Ambient temperature-20 … +60 °C (without display) · 0 … +60 °C (with display)

Full technical data: data sheet(opens in a new tab)

Approvals and standards

  • CE declaration of conformity (2014/35/EU, 2014/30/EU, (EU) 2016/426, 2011/65/EU)
  • SIL3 — DIN EN 61508
  • DIN EN 298
  • DIN EN 13611
  • DIN EN 50156-1
  • DIN EN 50156-2
  • IECEx KIWA 20.0005X (Ex zone 2 version with integrated power unit)
  • ITS 15 ATEX 18302X, IECEx ITS 15.0041X (external power unit for Ex zone 1)

Accessories

  • Sliding flange with O-ring seal in 1.4571 stainless steel: DN50 PN6 for GFI48 (special 2-hole type also available), DN65 PN6 for GFI70, DN80 PN6 for GFI89
  • Thermal jacket for GFI pilot burners
  • High-pressure needle valve for the GFI pilot burners
  • Gas ball valves (GFI48, GFI70, GFI89): DVGW-approved brass (1/2", 3/4", 1 1/2" or 2"). Also a 3/4" mini type and a 3" DN80 stainless steel type with lever
  • Stainless steel double nipples and NPT–R hexagon reducing nipples (GFI48, GFI70, GFI89)
  • Air regulating sleeve (GFI48, GFI70, GFI89): 3/4", 1", 1 1/2" or 2" female thread, black cast iron
  • Stainless steel pressure gauge (GFI48, GFI70, GFI89): 0…160 mbar, Ø 63 mm case, G1/8" vertical connection
  • Feed-through flange supplied with seal and bolts

Documents

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