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LT3-F measuring system

O₂ and COe measurement with KS1D probes for CO/H₂ trim control with LAMTEC burner controls

Flue gas measurement

LAMTEC · LT3-F

  • O₂ + COe
  • KS1D ECO · KS1D-BF

LT3-F is a microprocessor-based version of the LAMTEC lambda transmitter that works with KS1D combination probes; unlike LT3 and LT2 it adds a monitoring processor, and its fail-safe electronics run on two microprocessors. The KS1D probe measures O₂ and oxidisable components such as CO/H₂ (COe) directly in the flue gas with a single sensor. Each LT3-F takes one probe only, and the types it accepts are KS1D ECO and KS1D-BF. The COe range is 0…1000 ppm, or 0…10 000 ppm on request.

LT3-F is intended solely for SIL2, type-approved CO/H₂ control with LAMTEC burner controls (BT300, ETAMATIC, FMS, VMS, CMS), where it is the measuring system for adaptive CO/H₂ combustion optimisation. CO/O₂ control, tested by TÜV Bavaria, holds SIL2 certification under DIN EN 61508 for natural gas and light fuel oil EL applications, and LT3-F and KS1D are SIL2-approved system components of CO/O₂ control. Fail-safety applies only to the complete system of LT3-F, KS1D and LAMTEC burner control, and the safety manual must be followed.

The transmitter always comes with a user interface on its front door, which shows O₂ and CO values, calibrates the measurement, reports probe and measurement status, and sets filter time, analogue output, probe replacement and maintenance mode. The powder-coated sheet steel housing is rated IP54, or IP65 with an additional cover; an IP65 housing in stainless steel 304L is also available. The unit operates at -20…+60 °C and is ready to measure roughly 10 minutes after switching on the mains; a probe put into service for the first time needs 60 minutes. On SIL-certified device variants, the permissible temperature at the KS1D ECO and KS1D-BF probe head is 300 °C.

LT3-F measuring system
LT3-F measuring system 1LT3-F measuring system 2LT3-F measuring system 3LT3-F measuring system 4LT3-F measuring system 5
Benefits

LT3-F measuring system

  • Direct O₂ and COe measurement in flue gas with a single KS1D sensor
  • Extra monitoring processor compared with LT3 and LT2; fail-safe electronics with two microprocessors
  • SIL2 to DIN EN 61508 and DIN EN 16340 approval as a component of CO/O₂ control in natural gas and light fuel oil EL applications
  • Direct communication with LAMTEC burner control systems over LSB; PROFIBUS DP connection as an option
  • Operation from a laptop and configuration backup with the LSB remote software
  • Cost-effective, field-proven design that needs little maintenance
Modules

LT3-F measuring system

KS1D combination probe

Combination probe with a heated zirconium dioxide (ZrO₂) cell whose O₂, COe and reference electrodes let it measure O₂ together with oxidisable components such as CO/H₂ (COe). With LT3-F, KS1D ECO (up to 300 °C with GED ECO, IP42) and KS1D-BF (IP65; up to 550 °C with GED BASE, up to 1400 °C with GED FLEX depending on material) are used. COe accuracy is ±25 % of reading, not better than ±20 ppm.

LT3-F

Key specifications

General data
SpecificationLT3-F
Measuring rangeO₂: 0 … 21 % · COe (KS1D): 0 … 1000 ppm (0 … 10 000 ppm on request)
Measuring accuracy (O₂)±5 % (of reading, not better than ±0.3 vol.%)
Response time (t90)O₂: < 9 s · COe: < 13 s
Supply voltage120 V AC -30 % … 230 V AC +10 %, 50–60 Hz
InterfacesLSB · PROFIBUS DP (optional)
Degree of protectionIP54 · IP65 (with additional cover)
Ambient temperature-20 … +60 °C
Safety integrity levelSIL2 (in CO/H₂ trim control with KS1D, for natural gas and light fuel oil EL)
Probe data
SpecificationKS1D ECO + GED ECOKS1D-BF + GED BASEKS1D-BF + GED FLEX
Max. flue gas temperature≤ 300 °C≤ 550 °C≤ 1400 °C (material-dependent)
Degree of protectionIP42IP65IP65

Full technical data: data sheet(opens in a new tab)

Approvals and standards

  • CE declaration of conformity (2014/35/EU, 2014/30/EU, 2011/65/EU)
  • EU type examination certificate — DIN EN 16340 (with KS1D; natural gas and light fuel oil EL applications)
  • DIN EN 60730-1
  • DIN EN 13611
  • SIL2 — DIN EN 61508 (complete system with KS1D and LAMTEC burner control only; natural gas and light fuel oil EL)

Accessories

  • Analogue output LSB module: 4 × 0/4…20 mA in the current version or 4 × 0/2…10 V DC in the voltage version; for the O₂ and COe readings
  • Digital LSB module with 4 outputs for fault, warning and limit value messages
  • Digital LSB module with 4 inputs (8 with two modules linked by a jumper plug): fault reset, offset calibration, switching to a fuel's COe curve
  • PROFIBUS DP module (PBM100): mounted directly on LT3-F or externally, for example in the control cabinet; remote diagnosis via the fault history
  • Efficiency calculation module: 2 Pt100 inputs (flue gas and ambient temperature), 2 × 0/4…20 mA outputs (flue gas temperature, efficiency); 24 V DC / 50 mA
  • LSB remote software (657R9000) with USB/CAN module and 4 m cable: operation from a laptop, configuration and parameter backup

Documents

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